Not only a Quasiturbine rotary
expander can control the pressure, the flow,
and the temperature of an expanding gas, but it can also
recover the pressure energy, and even partially recompress the gas if
needed!
Quasiturbine Rotary Expander
The Objective: Expand!
The objective of pneumatic and steam Quasiturbine is to produce mechanical
energy, while similar machines can be used with the objective to control the
pressure, the flow, and the temperature of an expanding gas while recovering
the pressure energy. The dual role of the Quasiturbine turbo-compressor mode
applies to large industrial units (including LNG),
down to household conditioning heat pumps and geothermal systems.
This chainsaw is shown only as a sample of 1.5
kW QT engine application. The chainsaw is not available for sale at
this time.
Quasiturbine Uniflow Characteristic
In most reciprocating piston engines, the steam reverses its
direction of flow at each stroke (counter-flow). By entering and exhausting the
cylinder by the same port, the cylinder valve and walls are cooled by the
passing exhaust steam, while the hotter incoming admission steam is wasting some
of its energy in restoring the temperature. Some energy is further lost in
reversing the motion momentum of the mass of steam within the piston. The aim of the piston uniflow is to
remedy this defect by providing an exhaust port at the end of the stroke, making
the steam flowing only in one direction, but has the inconvenience of
recompressing some residual cylinder steam. Quasiturbine is a uniflow engine,
with the further advantage of not recompressing any residual steam, resulting in
superior energy efficiency. Recompressing residual steam means some
reversibility losses, and the pressure increases makes a substantial restriction
to the initial steam flow into the chamber, not to ignore the truncated cycle
near bottom dead center - None of this with the Quasiturbine.
Quasiturbine has no vane
Unlike vane pumps, which vane extension is important and against which the pressure acts to generate the rotation, the Quasiturbine contour seals have an
imperceptible extension and the rotation does not result from pressure against these seals. The vane geometry does not allow high compression ratio at TDC (top dead center), while Quasiturbine does, and this is why QT is efficient (less pressure charging losses), and this is why there is no vane combustion engine. Quasiturbine publishes « efficiency data » while vane motor manufacturers don't. Premium on « efficient equipment » is rapidly recovered in operational cost...
Recovering Pressure Energy
Conventional fossil energies are great, the renewable energies are better,
but why not some free energies? The pressure energy of gas pipeline is
considerable and it is not harvested in pressure reduction stations; this is a
precious mechanical energy that Quasiturbines can recover without any gas
combustion and pollution.
Contrary to low temperature thermal waste energy which can be recovered with
low efficiency, the low pressure waste energy can be recovered with high
efficiency.
The pressure energy in
a gaseous line (like in gas pipeline) comes from 2 subtile but important
distinct origins: the pressure which initially compresses the gas volume, and
the force which is later deployed to maintain constant the pressure in the line
(a moving force as the flow is going, regardless of the actual gas expansion,
just like if the gas column would be a rigid stick moving forward). To recover
the energy of the gas compression, it is better to have some intake cutoff
(instead of dissipative restriction at rotary expander intake...) but to recover
the energy deployed to maintain the pressure constant in the line, little gas expansion needs to
occur, just let the flow go through the rotary expander (with some
differential pressure). This has serious applications in particular with gas
pipeline energy recovery and underground mining compressed air uses.
Pressure Gas Power
A positive displacement pneumatic motor can be ideally
represented (case without truncating the intake) by a piston in an infinitely long cylinder, in which case the power
is proportional to the product of the pressure time the flow.
Power (HP) = Pressure (psi) X Flow (cfm) / 229
(As an example: 1 HP = 10 cfm at 22.9 psi)
or (1 m3 / min = 35.3 cfm):
Power (kW) = Pressure (bar) X Flow (m3/min) X 1.70
(As an example: 1 kW = 0.294 m3/min at 2 bar)
If the intake pressure increases, the flow (rpm) increases
also, such that generally the engine power increases as the square of the
pressure.
Remember that there could be a significant difference
between the pressure applied at the motor intake and the actual pressure into
the motor chambers. Conventional
turbine or piston engines are driven by similar pressure-flow relation (case
without truncating the intake).
The Cooling Efficiency Gain
The energy given to reduce the volume of a gas also produces heat, which after
thermalization is restituted as cold during expansion. If compression and
expansion are done locally without heat transfer, it is a quite good reversible
process. However, when done at different locations (like the refrigeration
compressor and its remote expansion valve), then the energy balance can be split
up to generate simultaneously both heat and cold.
At the expansion valve of a refrigeration circuit using only gaseous state
(which was known to be less efficient than liquid-gaseous phase change circuit),
the volume of the gas increases and produces cooling, while the moving force of
the flow is dissipating high speed kinetic flow energy in that same cool gas,
heating it up and so destroying the cooling efficiency. Because the moving force
is much less in the case of an incompressible liquid (which has much lower
volume and consequently flow) being vaporized through an expansion valve, the efficiency is much
higher in phase-change refrigeration circuits. However, in the gaseous state
only circuit, if the gas moving force energy is taken out by the Quasiturbine
Rotary Expander and used to partially recompress the gas, then both phase-change
and no-phase change process become of similar efficiency. This has a beneficial
impact on energy and environment, because it does remove the need of unfriendly
sophisticated chemical product like Freon and others. This has serious
applications in refrigeration, including in co-generation, heat pump and natural
gas liquefaction - LNG, where methane can be efficiently used as it own process
fluid.
Essentially, the extra cooling power will be equal to the extracted
power on the Quasiturbine expander shaft. More pressure power you remove mechanically, less
heat power there is in the gas flow to warms it up during relaxation! (See
example of calculation below)
Quasiturbine Turbo-Pump
Two Circuits for Expansion or Compression
In the pump mode, a Quasiturbine driven by an external motor has
2 intakes and 2 exits related to 2 quasi-distinct circuits. Each circuit can be
used as vacuum or pressure pump, for compressible or non-compressible
fluids. The Quasiturbine is a positive displacement pump, and does not make use
of aero- or hydro-dynamic flow consideration.
Because each Quasiturbine has 2 quasi-independent circuits,
one can be used in expander motor mode,
while the other is used as vacuum or pressure pump. In such a set-up, no
external motor is needed to drive the Quasiturbine Turbo-pump. There is no need of a central
shaft either. Possible absence of
check valve is of considerable interest in many applications.
Since the 2 circuits share the moving pivoting blade rotor surface, this mode is
mainly suitable to applications where the fluid contamination between the 2
circuits causes no problem, or for uses as vacuum pump. In this mixed mode, the
Quasiturbine is at the same time the turbo-engine and the pump and has no shaft
in the center, the engine circuit being pressurized at its intake port and the
exhaust exit being 90 degrees away. The other pumping cycle intakes by the
following port and expels at exit 90 degrees further away. The optimized turbo-pump is derived from the standard Quasiturbine engine with
minor manufacturing modifications. The Quasiturbine is a very compact and light
device, without power shaft, which allows to pump large volumes with the
flexibility of pneumatic propulsion which self adapt to torque variations
without damaging the equipment.
Most of the Power Premium Value Not only energy has a price,
but power also! Because utilities will pay a prime value for peak power,
storage facility may allow to substantially increase the overall economic
of a system (some storage projects do not bother with energy generation,
but just buy low cost off peak energy to resell it at a premium during
peak periods). Nothing is free, but it could make (economical) sense not
to run the system always at optimum efficiency. This is why the engine
ability of efficient power modulation is a very valuable one.
Windmill Energy Storage Case:
For example, a windmill could produce a steady power over
the day, but thanks to storage, much higher power could be deliver for a
short period of time during the peak demand period. This extra power
involves equipments and storage facility which demand an extra premium
revenu. It
could also affect the total efficiency of the system, because it could
require not to cut-off as much during such peak, with the advantage to
keep supplying the customers. Windmill energy storage is not needed only
for low wind period, but to harvest the most energy even when the demand
is lower than the power generated, and also to provide supplemental peak
power (in excess of the windmill capability) when needed. Because it does
not make much sense to store an energy which is needed right away, a
simple windmill system could include in addition to the generator, a
reversible Quasiturbine compressor - air motor to store exceeding energy
only, and to help speedup somewhat the windmill when needed, or to run its
generator alone while the windmill is un-clutched (By the way, if you local energy network accepts to
store your windmill energy for free, you are lucky, but this will not last
for ever...).
Steam Pressure Reduction Station
Conventional valve or pin hole pressure regulator control makes the line pressure energy to be
dissipated in heat on the low pressure side of the valve, which overheat the low
pressure steam and required some cooling device generally not recovering this
energy (often megawatts). Using a Quasiturbine rotary expander removes and
converts the line pressure energy into mechanical work, useful for running air
compressor, ventilators or generators... An energy and environmental target.
Gas Pipeline Energy Recovery
Gas Pipeline Pressure Energy Recovery - Rotary Pressure Expander
What about an "energy recovery rotary pressure regulator" ? An
interesting application of the pneumatic Quasiturbine is to recover the
pipeline high pressure energy at local distribution stations. Instead of
using a conventional pressure regulator (an energy dissipative device), a
pneumatic Quasiturbine will rotate under the pressure differential and the
flow will be controlled by the rpm, i.e. the torque applied on the
Quasiturbine shaft. It does act as a dynamic active rotary valve. This way, the Quasiturbine can transform the pressure
differential into useful mechanical work to run pump, compressor,
ventilator, electricity generator or locally convert the energy in high
grade heat (better than pre-heating the gas before that
same "rotary expander", to avoid any residual condensation as done with conventional regulators).
Substantial heat is now given to conventional expansion valve in pure
lost, while heat given to the gas at the intake of a rotary expander is
essentially all recovered in mechanical energy or electricity.
Because conventional turbines cannot be widely
modulated in rpm and load, they are not suitable for gas flow and pressure
control, while the Quasiturbine is essentially a closed valve at zero rpm,
and has high efficiency at all torque and all flow rpm. With such a system, any heat added
in front of the
Quasiturbine expands the gas and increases the available volumetric flow
with the result that this heat is converted in mechanical energy with a
very high efficiency. All experimental demonstration has to be done only by gas
experts and under all current rules and regulations. Ignoring gas
expansion and considering only the gas pressure flow, a 36 inches diam.
gas pipeline at 700 psi carries typically a pressure power in excess of 30
MW - 25 millions of pound-ft/sec - of zero pollution pure mechanical
energy almost totally recoverable through Quasiturbines in the heart of
cities and industrial parks. This is tens of giant windmills on kW-h basis!.
A survey (M. Dehli, GWF Gas-Erdgas 137/4, p.196, 1996) showed that in
Germany alone, the potential for utilizing this pressure in 1996 was
200-700 MW, and the gas consumption has increased since then... See the
conceptual diagram and a
pipeline technical paper.
Economics: Take any similar fossil fuel electric generation station, and
set the fuel cost to zero, as the pressure energy recovery does not consume any
fuel. It is even better than renewable, it is free energy, until the utilities
start to charge for it, and make an easy extra income!
Associated Heat Recovery
Pressure energy recovery allows also to recover some low temperature heat as
well. On consumer site, substantial amount of wasted low temperature heat can be
used to preheat the natural gas just before expansion into the Quasiturbine,
increasing the gas volume with direct energy output enhancement, without any
additional gas consumption. Heat does not have to come from gas combustion,
it could be from industrial processes, geothermal or solar. This technique could
apply to all sorts of compressed gas, including high pressure hydrogen storage
coupled with engine or fuel cell heat source.
Any source of pressurized gas (pipeline, hydrogen tank, propane, air...) offers heat energy recovery
amplification: It is the basis of
the open Brayton cycle. Close Brayton cycle also offers this possibility through
more heat exchanger at the cold end of the cycle... As an example, fuel cell
produces a substantial amount of heat which can be recover through the preheat
of the high pressure hydrogen from the feeding tank before flowing through a
rotary expander (some cooling) and getting consumed into the fuel cell...
ORC (Organic Rankine Cycle)
Engine suitable for ORC (Organic Rankine Cycle) in Solar, Geothermal and Waste
Heat Recovery.
Refrigeration / Heat pump
Why can a Quasiturbine rotary expander
double the efficiency of a gaseous phase-only refrigeration system?
Because it does remove some line pressure energy (? 50%)
which is transformed in heat in conventional regulator
and reduces the amount of cold produced.
Furthermore the line pressure energy removed is directly usable (? 50%)
to recompress partially some of the thermalized gas back
toward the main compressor intake. Excess energy is likely to be also available
form the rotary expander that could drive for example an auxiliary compressor or
an electric generator.
EXAMPLE OF CALCULATION
Essentially, the extra cooling power will be equal to the extracted
power on the Quasiturbine expander shaft. More pressure power you remove mechanically, less
heat power there is in the gas flow to warms it up during relaxation! As an example, the
QT600SC expands 600 cc per chamber and 8 chambers per revolution. At 500 rpm,
this is 2,4 cubic meters per minute at intake, for up to 12 kW of output shaft
power under 60 psi differential. Every second, the Quasiturbine expander removes
(12 kW-sec) 12000 joules of thermal energy out of (2,4/60) 40 liters of 60 psi
intake gas (at the expander exit, this volume is about 5 x 40 = 200 liters, if
expanded to the atmospheric pressure). This is a removal of 300 joules
of heat per liter (or 300 watts out of a 1 liter/sec flow) at intake (60 psi); or 60 joules of heat per liter
(or 60 watts out of a 1 liter/sec flow) at exhaust
(atmospheric pressure). The cooling temperature gain depends of the gas specific
heat capacity. The exhaust gas cooling efficiency is
consequently enhanced (and could be even somewhat more, by using intake valve
cut-off cycle) compared to the use of a simple valve or pin hole, even if the
Quasiturbine expander shaft output power is simply dissipated and lost. However, this
shaft power can be re-used, possibly to recompress part of the gas, for a
double efficiency gain!
What is the physic of this phenomena? The pressure energy in
a gaseous line (like in gas pipeline) comes from 2 subtle but important distinct
origins: the pressure which initially compresses the gas volume, and the force
which is later deployed to maintain constant the pressure in the line (a moving
force as the flow is going, regardless of the actual gas expansion, just like if
the gas column would be a rigid stick moving forward).
When a gas from a constant pressure line is let to expand,
it does it from the fix-constant line pressure which provides
pressure energy to accelerate the expanding gas at a constant sustained speed through the pin hole,
which kinetic energy provided by the pressure is
transformed in heat reducing as much the cold produced.
The benefit of chopping the flow?
Let considerer the same average gas flow is now chopped
into consecutive equal volumes.
Each volume will start expansion with a pressure equal to the feedline,
but rapidly the pressure will fall and the pressure energy given
into kinetic energy through the pin hole regulator will be less
(no more sustained), providing more cooling power.
After one chamber has expanded, let open the next one,
and later the following, etc.
This will provide more cooling power,
but because the pressure energy is not dissipated,
the successive chambers will be located more and more
ahead in the pressure line.
Translating the chambers no. 3 at the pin hole location
would required to remove the flow pressure energy
(pressure time the moving chamber distance),
or otherwise it will destruct the cold by dissipating into the gas.
The role of the rotary expander?
The rotary expander chopped the flow in successive expanding chambers.
But because it does extract the mechanical power
associated with the chamber movement,
the chambers can all expand at a fix location without the pressure energy,
which is gone into mechanical motion.
This mechanical motion could be just dissipated outside,
but it is a very valuable source of power to compress partially
the thermalized gas back toward the main compressor intake,
providing a double efficiency benefit
(heated compressed gas could move out
on a thermally insulated line¸ not to reduce the cooling effect).
Because many have never been exposed to this problematic, it is a largely non-understood principle.
Furthermore the Quasiturbine has two separate circuits,
one could be the expander one, the other the partial compressor one.
Both action accomplished in one device without external
or internal shaft at all!
(the amount of energy taken from the rotary expander can be controlled
by controlling the pressure provided by the partial compressing circuit
at an external location where the main compressor is located).
The technique is important for the environment. With a Quasiturbine rotary expander,
the efficiency of a gaseous only (like dry air) system
reaches almost the efficiency of a
phase change liquid-gaseous system,
and sophisticated phase change chemical products,
often environmentally unfriendly,
are not needed anymore! The dual role of the Quasiturbine turbo-compressor mode,
applies to large industrial units (including LNG),
down to household conditioning heat pumps and geothermal systems.
Please visit:
quasiturbine.promci.qc.ca/ETypeHeatPump.htm From an Hot Air Engine Reversible « Quasiturbine Stirling and Short Steam
Circuit »
Natural Gas Liquefaction
Using the natural gas itself as an efficient cooling fluid is of considerable
interest. Quasiturbine rotary expander allows higher efficiency such as to make
it feasible. The Quasiturbine rotary expander allows for individual chambers to
expand at a variable reduced pressure during expansion, and therefore reduces
the transformation of the gas' kinetic energy into destructive heat.
Furthermore, the Quasiturbine mechanically recuperates the gas' differential
pressure energy, which can be used to run more compressors and make more
refrigeration... for double the energy efficiency gain! A single Quasiturbine in
turbo-pump (turbo-compressor) mode could have one circuit used as rotary
expander while the other is used to compress back some of the expanded gas. This
offers a great enhancement to the thermodynamic cooling machine, especially in
high power LNG - Liquid Natural Gas liquefaction stations. Of course, this
efficiency enhancement is also available for more modest cooling systems and air
conditioning equipment. With
Quasiturbine rotary expander, the efficiency of a gaseous only (like dry
air) system reaches almost the efficiency of a phase change liquid-gaseous
system, and
sophisticated phase change chemical products often environmentally unwelcome are
not anymore needed.
Mining Applications
Underground mining uses extensively compressed air and consequently expands
large compressed air volume. The Quasiturbine is a very compact and light device, without power shaft, which
allows to pump large volumes with the flexibility of pneumatic propulsion which
self adapts to torque variations without damaging the equipment. Absence of check
valve is of considerable interest in many applications. In the underground mines
and on explosive construction worksites, it could be used to pump water from
compressed air. In pump mode, the Quasiturbine gives a nearly linear flow with
the rpm on quite a large range, which makes it a precise flow valve or dosimeter
for the chemical industries, or eventually as a powerful rocket fuel injector
and mixer driven by the combustion gas itself...
Toward Hydraulic...
Ultimately, a rotary expander used with incompressible fluid
like water or oil becomes an hydraulic motor. A Quasiturbine rotary expander can
digest gas with a considerable amount of condensate and lubricating oil, but the
hydraulic Quasiturbine is designed differently, and both unit should not be
substituted one for another.
Flow Metering
Because the Quasiturbine is a positive displacement engine, it
does offer a quite precise way to measure the flow in relation to its rpm.
Powerful Mixer
The Quasiturbine central area can be used as a powerful liquid
or gaseous state mixer. Centrifuge force tend to move the liquid in the extended
diamond corner, but this liquid is propelled inward toward the Quasiturbine
center as the configuration changes and the corner is moving near the shorter
oval diagonal.
More Technical
Intake Cut Off Valve
Quasiturbine Theory Concept
Quasiturbine Turbo-Pumps
Using the Quasiturbine to
Regulate
Natural Gas Pipeline Pressure and Flow-rate
(published in
Energy Pulse)
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